{"id":21287,"date":"2026-07-01T11:45:16","date_gmt":"2026-07-01T11:45:16","guid":{"rendered":"https:\/\/pfi-germany.de\/?p=21287"},"modified":"2026-07-01T11:45:16","modified_gmt":"2026-07-01T11:45:16","slug":"projektstart-innoferm-biobasierte-rohstoffe-und-recycling-fuer-nachhaltige-pu-schaeume","status":"publish","type":"post","link":"https:\/\/pfi-germany.de\/en\/projektstart-innoferm-biobasierte-rohstoffe-und-recycling-fuer-nachhaltige-pu-schaeume\/","title":{"rendered":"InnoFerm project start: Bio-based raw materials and recycling for sustainable PU foams"},"content":{"rendered":"
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How can waste materials from agriculture, food production and plastic waste be turned into high-quality new products?<\/strong> <\/p>\n\n\n\n

This is precisely the question addressed by the new demonstration project InnoFerm<\/strong>, which was started in May 2026. Together with four industry partners, the Pirmasens Testing and Research Institute (PFI) is working to translate innovative approaches from the fields of bio-based raw materials<\/strong>, fermentation technologies<\/strong> and chemical recycling<\/strong> into industrial practice.<\/p>\n\n\n\n

Part of the Waste2Value alliance<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n

InnoFerm forms part of the second funding phase of the regional innovation alliance Waste2Value<\/strong>, which has been supported since 2022 as part of the WIR! initiative<\/strong> of the Federal Ministry of Research, Technology and Space (BMFTR). The overall project has a budget of around three million euros and builds on the results of several successful research and development projects from the first funding phase. The aim is to scale up promising technologies from the laboratory to the demonstration and application stage.<\/p>\n\n\n\n

Extracting valuable raw materials from waste materials<\/strong><\/strong><\/h2>\n\n\n\n

The project focuses on the use of various waste streams from agriculture and food production. Fermentation processes are used to produce what are known as platform chemicals<\/strong>. These serve as important feedstocks for the production of plastics and can help to partially replace fossil-based raw materials. But that is not all: monomers are also recovered from plastic waste. This is achieved using innovative chemical recycling<\/strong> processes, in which plastic residues are broken down into their basic chemical building blocks. The combination of these two approaches results in a particularly sustainable concept that combines bio-based and recycled raw materials.<\/p>\n\n\n\n

Sustainable insulation materials as a goal<\/strong><\/strong><\/h2>\n\n\n\n

The building blocks obtained are then used to produce partially bio-based polyurethane foams (PU foams)<\/strong>. Particular emphasis is placed on the development of novel rigid PU foams<\/strong>, which can be used as insulation material in the future. Such materials play an important role, for example, in the construction industry and in technical applications, and offer great potential for resource-efficient solutions. The aim of InnoFerm is to demonstrate that high-quality PU foams do not necessarily have to be based on fossil raw materials, but can also be produced through the intelligent use of waste materials and recycled materials.<\/p>\n\n\n\n

Strong partners throughout the entire value chain<\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n

Implementing such a complex project requires a wide range of expertise from both the research and industrial sectors. That is why the InnoFerm consortium brings together experts from a variety of disciplines.<\/p>\n\n\n\n

PFI<\/strong> and the biotechnology company ASA<\/strong><\/a> are contributing their expertise in the fields of fermentation and bioprocess engineering. AMODIA Bioservice GmbH<\/a> supports process optimisation and control with its expertise in molecular diagnostics. RAMPF Advanced Polymers<\/strong><\/a> <\/strong>is responsible for the development of chemical recycling processes and the synthesis of the raw materials for PU foams. The consortium is complemented by bCircular<\/strong><\/a>, a specialist in raw material and waste management as well as life cycle assessments (LCA).<\/p>\n\n\n\n

The project thus covers the entire value chain \u2013 from raw material extraction and material development through to the environmental assessment of the products.<\/p>\n\n\n\n

From research to application<\/strong><\/strong><\/strong><\/h2>\n\n\n\n

The project partners\u2019 shared objective is clearly defined: after a 30-month project period, market-ready product prototypes are to be presented that demonstrate the potential of the technologies developed under real-world conditions. InnoFerm serves as a prime example of how research, industry and sustainability can work together to develop innovative solutions for the circular economy. Through the intelligent use of bio-based and recycled raw materials, the project is making an important contribution towards a resource-efficient and climate-friendly plastics industry.<\/p>\n\n\n\n

A look into the future<\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n

The challenges of the future call for new approaches to the use of raw materials. Projects such as InnoFerm demonstrate that what is often regarded as waste can in fact be a valuable resource. By combining fermentation, chemical recycling and modern materials development, innovative material solutions are created that combine sustainability with industrial applicability.<\/p>\n\n\n\n\n\n

Any questions about the project? Feel Free to Contact Us! <\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n
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Your Contact Person:<\/h2>\n<\/div>\n<\/div>\n\n\n\n
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Dr. Stefan Dr\u00f6ge<\/strong><\/strong><\/strong><\/strong><\/h3>\n\n\n\n

Biotechnology<\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/strong><\/p>\n\n\n\n

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\ud83d\udcde +49 6331 2490 846<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n
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\u2709\ufe0f write an email <\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n
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Did you enjoy our blog article? Then sign up for our newsletter today! Published quarterly, it provides exciting insights into all things PFI. Stay informed about the latest topics in research, development, and testing\u2014always up to date! <\/p>\n\n\n\n

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How can residual materials from agriculture, food production and plastic waste be put to good use? The InnoFerm project is developing innovative ways to produce sustainable PU foams using bio-based and recycled raw materials<\/p>","protected":false},"author":4,"featured_media":21288,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"blog-allgm","format":"standard","meta":{"footnotes":""},"categories":[55,9],"tags":[45,64],"class_list":["post-21287","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-pfi-blog","category-news","tag-biotechnologie","tag-forschung"],"yoast_head":"\nInnoFerm: Biobasierte Rohstoffe und Recycling f\u00fcr PU-Sch\u00e4ume<\/title>\n<meta name=\"description\" content=\"Das Projekt InnoFerm verbindet Fermentation und chemisches Recycling zur Entwicklung nachhaltiger PU-Sch\u00e4ume aus biobasierten und recycelten Rohstoffen.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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